Fuel Ammonia Supply Chain Establishment

Fuel Ammonia Supply Chain Establishment

Project Overview

Similar to hydrogen, ammonia does not emit CO2 during firing, so it is expected to be used as a zero-emission fuel for power generation and shipping, thereby helping to realize carbon neutrality. For power generation applications in particular, it is important to promote the decarbonization of thermal power generation by replacing fossil fuels with ammonia. Ammonia can also be used as a hydrogen carrier, so by using existing infrastructure, it can be manufactured and transported inexpensively. Because of these characteristics, ammonia fuel is attracting attention all over the world, and demand is expected to increase rapidly in the future, especially in Asia.

However, ammonia is not currently used as a fuel, so to realize a society where ammonia fuel can be used, various issues must be addressed, such as expanding its use, securing stable supply sources, and reducing its cost.

To address these issues, the aim of this project is to realize technology necessary to reduce ammonia supply costs to the high 10 yen range perNm³ (equivalent to hydrogen bycalorific value) by 2030. Another goal concerns establishing high-ratio co-firing and single-fuel firing technologies for using ammonia power generation to achieve the estimated domestic demand level of 30 million tons/year by 2050.

Project Features

Reduction of ammonia supply costs

The aim of this project is to establish a production system independent of overseas licensors for realizing efficient ammonia production comparable to the existing Haber-Bosch method. Technology will also be developed to produce ammonia directly from renewable energy sources in order to reduce the cost of green ammonia, develop a hydrogen-free manufacturing method.

High-ratio co-firing and single-fuel firing needed for ammonia power generation

Co-firing of ammonia at a level of 20% in coal-fired power generation is progressing, and development of technologies will be pursued for high-ratio co-firing and single-fuel firing of ammonia. Assuming there is demand for replacing coal-fired power plants, technology necessary for single-fuel firing of ammonia in gas turbines will also be developed.

Project Summary

Budget

Up to 68.8 billion yen

CO2 Reduction Effect

In 2030
Approximately 6.15 million tons/year (Japan)
In 2050
Approximately 1,150 million tons/year (World)

Economic Effect (World)

In 2030
Approximately 0.75 trillion yen
In 2050
Approximately 7.3 trillion yen/year
Note: Calculation of estimates based on average cumulative amounts from 2030 onwards.

Research and Development Targets

  1. Reduce ammonia supply costs to the high 10 yen range per Nm³ by 2030.
    Develop synthetic technologies to reduce operating costs related to ammonia production by at least 15%.
    Develop green ammonia electrolysis synthesis technologies to realize production at a capacity of at least 90% of the maximum level.
  2. Develop high-ratio co-firing and single-fuel firing of ammonia technologies to realize domestic capacity goal of 30 million tons/year by 2050.
    Develop technology realizing at least 50% ammonia co-firing in coal-fired power generation.
    Realize single-fuel firing of ammonia at actual gas turbine.

Assumptions regarding estimates of CO2 reduction effect

  • Amount of CO2 emissions that can be reduced by co-firing of 3 million tons of ammonia in coal-fired power generation in Japan in 2030.
  • Amount of CO2 emissions that can be reduced by co-firing and single-fuel firing of 560 million tons of ammonia in worldwide coal-fired power generation in 2050.​

Assumptions regarding estimates of economic effect

In 2030

  • The cost of refurbishing facilities for co-firing operations is expected to total approximately 25 billion yen per coal-fired power generation.
  • If ammonia fuel accounts for 20% of co-firing in one coal-fired power generation (1GW), approximately 0.5 million tons of ammonia fuel will be required per year.
    ⇒The above estimates assume utilization of 3 million tons of ammonia fuel (equivalent to 6 coal-fired power generation with 1GW capacity) in 2030 at total cost of approximately 150 billion yen (approximately 0.15 trillion yen).
  • The cost of building overseas terminals for ammonia fuel production and export will total approximately 200 billion yen per coal-fired power generation (1 million tons/year).
    ⇒The above estimate assumes supplies of 3 million tons of ammonia fuel (equivalent to 3 terminals for ammonia production and export) in 2030 at total cost of approximately 600 billion yen (approximately 0.6 trillion yen).

In 2050

  • In 2050, ammonia fuel utilization will total 560 million tons. (This estimate assumes that ammonia fuel will account for 20% of global hydrogen production (550 million tons) in 2050; figure converted to ammonia tons).
  • By 2050, all ammonia fuel will be used for single-fuel firing operations.
  • The cost of refurbishing facilities for single-fuel firing operations will total approximately 150 billion yen per coal-fired power generation.
    ⇒In 2050, it is estimated the cumulative amount will be 33.6 trillion yen.
  • The cost of building overseas terminals for ammonia fuel production and export will total approximately 200 billion yen per plant (1 million tons/year).
    ⇒In 2050, it is estimated the cumulative amount will be 112 trillion yen.
  • From 2030 to 2050, the above figures represent the cumulative global market size. The levelized market size represents the market size for a single year.

Assumptions for realizing research and development targets

  • The estimated “the high 10 yen range per Nm3 by 2030” used above in section 1, Reduction of ammonia supply costs, represents the cost of converting hydrogen assuming equivalent heat value at a price of US$3-4/MMBtu for natural gas.

Project Implementing Entities

[Research and Development 1]
Reduction of ammonia supply costs

  • Development and demonstration of the new ammonia synthesis catalysts
  • Electrochemical green ammonia synthesis
ThemeEntity
Development and demonstration of new technologies for ammonia production
  • ManagerChiyoda Corporation
  • JERA Co., Inc.
  • Tokyo Electric Power Company Holdings, Inc.
Development of technology for producing green ammonia under ambient temperature and pressure
  • ManagerIdemitsu Kosan Co.,Ltd.
  • The University of Tokyo
  • Tokyo Institute of Technology
  • Osaka University
  • Kyushu University

[Research and Development 2]
Ammonia high-ratio co-firing and single-fuel firing for thermal power generation

  • Development and demonstration of ammonia high-ratio co-firing and single-fuel firing technology for coal-fired power plant
  • Development and demonstration of ammonia gas turbine technology
ThemeEntity
Demonstration project to establish the higher-ratio ammonia co-firing technology in the commercial coal-fired power plant
  • ManagerIHI Corporation
  • ManagerJERA Co., Inc.
Demonstration project of high-ratio ammonia co-firing in the commercial coal-fired power plants utilizing ammonia single-fuel burners
  • ManagerMitsubishi Heavy Industries, Ltd.
  • ManagerJERA Co., Inc.
Research and development of single-fueled ammonia gas turbine
  • ManagerIHI Corporation
  • Tohoku University
  • National Institute of Advanced Industrial Science and Technology